Milling operations on CNC machines

CNC milling machines are machines that are used to shape metal and other hard materials. These machines come in two main forms: horizontal and vertical. The first machines were mechanically, manually operated, but technological advances led to the development of numerical program control (CNC). CNC milling machines are used for manufacturing parts using cutting tools to remove material. To form the finished part, you can use a solid billet, pre-processed part, casting or forging.


Content of the competence


Team work

Competence Team

Work on the competence is individual.
The contest task is completed by the participant and the score is given to the participant.

Team composition

1 participant + 1 expert

Expert team
  1. Expert Mentor
List of participants
  1. Program-controlled machine tool setter and operator

Completing and evaluating a task

Team members complete a technical task

8 hours
=
  • Day 1-4 hours.
  • Day 2-4 hours.

The results are evaluated by experts on day 4.
Experts are trained in verification methods and tools.


Competitive task

Structure of the competition task

1st module for
1st module

Design documentation for an assembly unit consisting of 2 parts. Part material-steel

2nd module for
2nd module
  • Design documentation for an aluminum alloy body part

Материалы для скачивания


Evaluation

Checking the level

Each specialist is tested for the level of proficiency in two groups of knowledge and skills

Knowledge and skill groups

Professional skills based on the participant's specialization

  • Digital production equipment
  • Measurement and Metrology
  • Life safety and labor protection
  • Creating and correcting a computer (digital) model
  • Manufacturing of products using three-dimensional printing equipment
  • Materials Casting, plastics

Evaluating skills

Skills are evaluated through the quality and effectiveness of work actions.

Labor action groups
  • Criterion A
    Development of design solutions
  • Criterion B
    Preparing the product for printing
  • Criterion C
    Digitizing real objects
  • Criterion D
    Control and adjustment of the operating parameters of additive plants
  • Criterion E
    Building 3D models

Distribution of points

Layer 1
Layer 1
Layer 1
Layer 1
Layer 1
Layer 1
100% Layer 1
  • 14 Creating and preparing a 3D model for production using SLM technology
  • 16 Manufacturing parts using FDM technology
  • 20 Production of a functional model of the unit using SLA technology
  • 21 Scanning
  • 29 Restoring a geometry

Ad platform rules

  1. Work on the site – both Participants and Experts, is carried out strictly according to the work plan on the site
  2. Working hours are tracked by a timer that is visible from everywhere.
  3. There should be no foreign objects on the participant's desk: flash drives, notebooks, headphones, smart watches, cases, bags, etc.
  4. The following items are allowed on the participant's table: a fountain pen, pencil, paper, medicines, and eating at lunchtime.

Rules of communication on the site

Telegram-the main channel

Interaction is conducted in chats:


  • Chat 1. Members
    Participants, Chief Experts, Deputies. Main experts, curator of the Contest task development, Technical expert

Rules of communication in Telegram
  • Member's profile:
    Photo, surname, first name (in Russian)

Site operation plan

  • The site's work plan is published, indicating the time and location
  • The plan contains all the important information for Experts and Participants
  • We start and finish on time, "Seven don't wait for one" is our principle

Participant's workplace

  • The participant's workplace is equipped in accordance with the infrastructure sheet.
  • A description of the workplace structure, the toolbox, and its contents is described in the volume.

Data, software, and CAD formats

Format for providing source data and results CAD software for completing competitive tasks* Tools for checking summary digital information models
IFC® Компас 3D®,Autodesk Netfabb®,Geomagic Design x®,ScanCenter NG®,Chitubox® GOM Inspect

*the software must ensure that the tasks set out in the competition task are completed and meet the requirements described in the technical description of the Competence

STRICTLY PROHIBITED BY THE RULES

  1. During the competition days from C1 to C4, bring to the workplace and/or remove from the workplace any information in electronic, printed or handwritten form
  2. Use communication tools on the site: smartphones, tablets, etc.
  3. Perform attempts and / or data transfers from on-site and off-site workstations by any means other than those permitted by the Contest Task
  4. During the contest task, communicate with anyone without the permission of the Chief Expert, except for the members of your team


Ваш эксперт

Porplenko Mikhail
Chief Expert

8 980 345 02 55
@mporplenko