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Engineering thinking. Karakuri

Competence " Engineering thinking. Karakuri" provides an opportunity to take a fresh look at work processes and "launch" the engineering thinking characteristic of inventors. Tasks have the most applied character: they solve the engineering problem of designing and manufacturing a device using basic mechanisms.

The main task of such a device is to simplify human labor, increase the productivity of the enterprise and save on additional energy sources.

Competency competitions are competitive work of project teams that work out the technical specification, implement a workable prototype of the Karakuri device, prepare the necessary documentation, present the device and defend it before the expert commission.


Content of the competence


Team work

Competence Team

Competence-based work is a team effort.
The contest task is performed by the team and the score is given to the team.

Team composition

3 participants + 1 expert

Expert team
  1. Expert Advisor
List of participants
  1. Member 1
  2. Member 2
  3. Member 3

Completing and evaluating a task

Team members complete the technical task on days C1-C3:

24 hours
=
  • 3 days — 8 hours each.

The results are evaluated by experts on Day C4.
Experts develop the rules of verification.


Competitive task

Structure of the competition task

The contest task has 5 end-to-end modules:

  1. Module A:
    Efficient organization of the workplace. Compliance with site safety rules. Compliance with the rules of conduct on the site
  2. Module B:
    Production of a working prototype of the Karakuri device
  3. Module C:
    Presentation of the manufactured device
  4. Module D:
    Preparation of operating documentation
  5. Module E:
    Project Economics

The competition task is developed by a group of authorized experts who are not involved in the preparation of competitive teams and annually solves real production problems. A competitive task can consist of an open and closed part.
This year, the task consists only of an open part, where measurable parameters are formed by fellow experts before the start of the championship (on day C-2).

Distribution of points

Layer 1
Layer 1
Layer 1
Layer 1
Layer 1
Layer 1
100% Layer 1
  • 30 Design/ Construction
  • 25 Manufacturing and assembly
  • 15 Standardization and replication
  • 10 OT and TB
  • 10 Organization of the workplace
  • 10 Ability to work in a team

Materials to download


Evaluation

Required level

Each specialist is tested for their level of specific knowledge and skills

Knowledge and skills
  • Design and construction of Karakuri devices
  • Ability to work in a team
  • Manufacturing and assembly of Karakuri devices
  • Standardization and replication of the device's technical documentation. Effective device presentation skills
  • Organization of a workplace using the 5C system
  • Occupational health and safety requirements

Evaluating skills

Skills are evaluated according to certain criteria

  • Search for losses, evaluate significant and insignificant work. Developing device thumbnails
  • Distribution of responsibilities, teamwork
  • Manufacturing of individual components. Nodal assembly. Device Commissioning
  • Development of operating instructions for the device. Conducting a device presentation. Explanation of how it works
  • 5C system requirements for workplace organization
  • Health and safety requirements, industrial sanitation and fire protection, environmental safety

Ad platform rules

  1. Work on the site – both Participants and Experts, is carried out strictly according to the SMP plan.
  2. Working hours are tracked by a timer that is visible from everywhere.
  3. While in the cell, participants are not allowed to use any storage media, gadgets, or use the Internet.
  4. It is allowed to use the issued laptop for drawing and designing machine components.

Rules of communication on the site

Telegram-the main channel

Interaction is conducted in chats:

  • Chat 1. Team Chief Expert, Deputy. Chief expert, authorized experts, Fellow experts, Participants.
  • Chat 2. Experts Chief Expert, Deputy. Chief Expert, authorized experts
Rules of communication in Telegram
  • Participant's profile: Photo, surname, first name (in Russian)
  • After assigning a number based on the results of the draw, Participants communicate and ask questions only in the Team X chat.
  • Question format: #question #teams# - next is the question text

Site operation plan

  • The site's work plan is published, indicating the time and location
  • The plan contains all the important information for Experts and Participants
  • We start and finish on time, "Seven don't wait for one" is our principle

Participant's workplace

  • The equipment of the workplace is regulated by a "Toolbox", information about which is provided in the Technical Description of the competence, in the section " Materials and equipment.
  • The toolbar is adjusted annually in accordance with the new task"

REGULATED BY THE RULES

  1. Cell development plan
  2. Getting materials and tools from the warehouse
  3. Demonstration of the finished device for its evaluation
  4. Conducting an assessment and entering the results into the system

STRICTLY PROHIBITED BY THE RULES

  1. On competition days, use a tool that is not included in the toolbox
  2. Use communication tools on the site: smartphones, tablets, etc.
  3. Use pre-prepared components and mechanisms
  4. Communicate with anyone without the permission of the Chief Expert, except for your team members

In order to avoid violations of the competence " Engineering thinking. Karakuri" hosts daily briefings to discuss and explain the rules and regulations of the contest. Changes and additions are recorded in the protocol.


Your Expert

Strekozov Andrey Vladimirovich
Chief expert of the competence

+7-903-876-07-73
strekozov-av@rosenergoatom.ru

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